8 Plastic Fabrication Types: Which is the Best for You?

If you want an affordable solution for your business signage needs, plastic fabricated signs are a great option. However, they also have many types, great for various locations and purposes. But what is it, and which type should you choose, we’ll discuss it all in this guide. Also, you will learn how you can make plastic signs by yourself. So, let’s go!

What is Plastic Fabrication in Signage?

It is a process that involves creating, masking, manufacturing, assembling, and installing signs of different plastic types. Its signage uses synthetic or semi-synthetic resins or polymers to create a lightweight and cost-effective sign. Several companies and businesses are turning to these signs for their effectiveness.

At Advanced Signmakers, you can get the best fabrication process for your signage needs. Moreover, since we use precise and cutting-edge technologies for manufacturing, you can expect high-end results from our technicians.

How is it Done?

While it is better to contact our professional team for sign creation, you can also do it at your home. Below, we’ve discussed how you can create a plastic fabricated sign at your home.

  • Design Your Sign

The first step starts with the paper. You will need to design an aesthetic signage that will not only attract your customers but also truly represent your brand’s value. You can also get some assistance from a signwriter or analyze competitors for a better idea.

  • Select the Right Material

After you are satisfied with the design, you will need to select the right material. Here, many people mistake that any type of plastic will be fine. However, your material selection depends on your signage location and usage. We will explain it in a while.

  • Cut Out the Shape

When you select your material, print the designs on the material and start cutting it out. Now, different materials have different cutting equipment and methods. So, make sure you research your preferred method and tools beforehand. Some common types are CNC routing, Die-Cutting, or Laser Cutting.

  • Create a Frame

Your signage letter will need a background. So, now it’s time to create a frame. You can use the ½” sheet of the same material to make a backer. However, the frame’s thickness will be ¾”.

  • Sanding & Finish

When you cut every piece and frame, sand off the edges and surface to smooth them out. People often overlook this part. However, it is essential to sand off the rough cutting edges. After that, apply fine-grit (2000) sandpaper to finish the job.

  • Paint & Apply Protection

Next, paint the parts individually. Don’t paint after assembling, as you may paint the irrelevant areas in the process. So, paint the letters and parts separately. Lastly, don’t forget to apply protection.

  • Assemble the Signage

After all your parts are completed, assemble the signage together. You can either use super glue or screws to join the parts together. After finishing, apply primer or lamination to protect the sign from weather damage.

  • Install the Electronics & Test

Till now, your sign is ready. However, if you want your signs to keep branding at night, you can glow it up with LEDs. Tape the LED strips inside or behind the frame. Test it for proper functioning and install it at your desired location.

What Plastic Fabrication Types are there?

8 Plastic Fabrication Types:

As you know how to create and install plastic fabrication signage, let’s learn about the top 8 plastic fabrication types that are used in this technique.

  • Acrylic

Acrylic is one of the most common and affordable materials that people use in the technique. It is popular due to its strength, flexibility, versatility, and translucent nature. Mostly, people use acrylic because it disperses the light effectively. So, you have seen it in glowing signage.

The material is great for both indoor and outdoor usage. It has weather resistance to fade away the harsh conditions. Moreover, the aesthetic glow of uniform dispersion makes it fabulous for indoor usage.

  • Polycarbonate

While acrylic is a great material for outdoor usage, it cannot withstand UV radiation in sunlight. If your sign will remain under the sun for a prolonged time, you should use polycarbonate. Another advantage of using polycarbonate is that it is even stronger than the previous material. So, you won’t just address the UV problem but also get better strength and durability.

Hence, it is excellent for outdoor usage and in regions with harsh weather conditions. However, working with the material is quite tricky since the cutting process will be hard.

  • Aluminum Composite Material (ACM)

But if you are looking for an even stronger solution, what can be better than Aluminum? The Aluminum composite material (ACM) consists of a polyethylene core sandwiched between two aluminum sheets. The structural integrity makes ACM super strong

It is completely weather-resistant, and the sunlight means nothing against it. The fun fact is that since aluminum is a lightweight metal, your signs will also weigh less than other signs. It also has several standards, such as DIBOND®, EPL-5™, AluPOLY®, and others.

  • Steel Composite Material (SCM)

Answering the above question, there’s one more option better than ACM: Steel Composite Material (SCM). Its construction is the same as the ACM but uses steel instead of aluminum. While its signs are extremely durable, they also provide a premium and elite finish to the signage.

While selecting the right SCM, you will need a magnetic receptive material, and it should allow digital printing. Since this material is best for maximum durability, you can easily use it for areas like construction sites or others.

  • Colourbond

But if you are looking for a temporary solution, the colourbond signs will be a great pick. People use them for both temporary and long-lasting signage solutions. Additionally, they are also pocket-friendly signs since it is manufactured from lightweight plastic.

These signs are also durable and bear the weather conditions. However, even if these signs are lightweight, colourbond is not a great material for those signs which require consistent transportation. So, use it only if you are sure you won’t move the signage for a longer time.

  • Fluted Polypropylene

Fluted-PP is highly versatile to use in these signage designs. However, people also use it for various purposes, such as in graphic arts, packaging, automotive, and agriculture industries. This sturdy material is also recyclable, reusable, and returnable.

Moreover, it is also waterproof, so you can use it in the open air, especially in high rainy areas. Even the UV effect is also low, which makes it a great choice. But make sure it doesn’t get much damage as the strength is not high enough.

  • Forex

The Forex material is made of foamed PVC plastic materials. Forex can be your best choice if you want to use plastic only but are also looking for high durability. The solid plastic sheet is more common among exhibition usage and trade show signs. Besides being a high-quality board, it is also pleasant looking.

You can easily use it for digital printing, making it exceptional for displays, backdrops, and stands. On the other hand, it is also easy to maintain, making the cleaning process easier.

  • Self Adhesive Vinyl (SAV)

One of the most versatile materials on this list is Self-Adhesive Vinyl (SAV), which doesn’t require a back support or proper frame. This type of fabrication can stick to any surface. The material is made from removable white vinyl. So, you can put these signs on even glass panels and advertise your brand. However, these signs are only visible in the daytime. For the night visibility, you will need to invest in some light fixtures. That’s why companies mostly use them indoors.

These are the above best plastic fabrication types that we have chose for your business signage.

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